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You
have implemented a 24/7 schedule in part or all of your plant within the
past few weeks or few years, and you find that your goals are not being
met. It may be that the people love the new schedule but it isn't meeting
performance goals such as productivity, quality or safety. On the other
hand, performance may be fine, but the people are unhappy with certain
key aspects. Perhaps, the business needs have changed and some fine tuning
will be required. Or, you think that you're not getting the most possible
out of the 24/7 work place.
Our experience indicates
that what is needed is a process to identify the issues and implement
the changes needed to achieve a successful mid-course correction. This
process should be a joint project, including leadership, supervisors and
hourly employees. Our role is to provide both facilitation and technical
assistance to this effort.
We have several diagnostic
tools to be used in this work:
- A
structured audit for assessing the status of the "new" 24/7 operation
and identifying the problem areas
- An
employee survey to assess employee satisfaction with the 24/7 schedule
and identify people problems
- Benchmark
data from other organizations which have converted to 24/7
Most importantly,
we bring our experience from all of the conversions we have seen, what
works and what does not.
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